Solar Challenge rally benefits from space technology


Nuna
 
Space technology and expertise in the Dutch solar powered racing car ‘Nuna’
 
 
7 September 2001
 
The Dutch Nuna vehicle, which will participate in the 3010 km World Solar Challenge rally through Australia this November, is not just special because it is solar powered. This racing car also benefits from the most recent European space technology and expertise.
 
The World Solar Challenge 2001 will be a tough race. Driving from Darwin to Adelaide at the end of November means traversing 3010 km of Australian desert during the hottest season. It will be a four-day battle against the elements and yet 40 racing cars are still keen to enter the competition. Among these is the Dutch vehicle ‘Nuna’ that will be driven by students. Place your bets on Nuna as the winner - it is much more than a ordinary solar powered racing car.

Nuna is partly fitted with solar cells which have actually been in outer space, as part of the Hubble Space Telescope. Other solar cells are so new that ESA has yet to use them in space. The Alpha Centauri Team, which built the Nuna, is supported by Dutch astronaut and Delft University of Technology (TUD) Professor Wubbo Ockels.
 
 
Wind tunnel tests
 
Wind tunnel tests performed on a scale model of the Nuna
 
 
“If Nuna wins the race, it will be due in part to the use of space technology” explained Ramon Martinez, a mechanical engineering student at TUD and leader of the Alpha Centauri Team, which also includes another five TUD students and two students of Amsterdam University. “The solar cells that are used all over the top of the car to harness energy have such a high efficiency and have never before been used in the race. They are dual junction and triple junction gallium arsenide cells, with two or three layers. The sunlight that passes through the top layer, which would normally be wasted, is now used by the second or even third layer.”

The solar cells are such a recent development that the European Space Agency (ESA) has yet to use them in space. Their first space application will be at the end of next year when the SMART-1 lunar mission is launched. One of the jobs of SMART-1 is to test a solar powered ion engine.
 
 
Nuna
 
Space technology used in Dutch solar powered racing car ‘Nuna’
 
 
“Nuna is fitted with 36 solar panels” explained Martinez, “their output is optimised by 11 Maximum Power Point Trackers.” Maximum Power Point Trackers (MPPT) have been used in satellites for years. They optimise the output of the solar panels when they are in the shade, for example when the attitude of the satellite changes relative to the sun. ESA's Rosetta mission to comet Wirtanen, to be launched in January 2003, will also be equipped with MPPTs.

Martinez continued “Nuna will also occasionally be in the shade, which reduces the efficiency of solar cells. But the MPPTs will ensure that the solar cells supply a lot of power and will also stabilise the power. A chip measures the voltage supplied by a solar panel, compares it with the fixed battery voltage, and then determines the best voltage to charge the battery. In this way we can get an efficiency of no less than 97%. Of course, we also need a high-performance battery to operate effectively in poor weather conditions. Depending on the speed, we will be able to travel 250 to 500 km on a full battery.”

The batteries are also based on space technology. The 48 large Li-ion cells are connected in series and can supply the solar racing car with 5 kWh of electrical energy. They are specially developed for use in satellites, where high reliability is essential.
 
 
World Solar Challenge route
 
From start to finish the World Solar Challenge is 3010 km
 
 
“I think the whole car could easily be launched into space.” jokes Koen Boorsma, who studies aerospace engineering at TUD. He was responsible for the construction of the aluminium frame around the driver, as well as Nuna’s bodywork. “The whole car has to be light and strong. That’s why we built the bodywork in carbon fibre, reinforced on the outside with Kevlar. The Kevlar layer will protect the Nuna against the impact of gravel during the race.”

Kevlar is extremely strong and is used not only in bullet-proof vests but also in spacesuits, for protection against micrometeorites. Some walls of the International Space Station (ISS) are also reinforced with Kevlar to protect the astronauts.

The Alpha Centauri Team even considered the use of real space suits. Air cooling would adversely affect the aerodynamics of the racing car. As the temperature in the cockpit can be as high as 70°C, a space suit might help. However, in the small cockpit it would be too restrictive. Instead, the pilot will wear a cooling vest with ice cubes.

“Will we win? With this car we stand a pretty good chance.” concluded Martinez. “In theory, we should be able to reach a speed of 190 km/h. In practice it will probably be around 160 km/h, which would still be a record for a solar powered racing car. However, we will only reach that speed on a special test circuit, before the race. During the race on public roads the normal Australian speed limits will apply. The Nuna will be followed by a support vehicle with Wubbo Ockels, captain of communications, and the rest of the team. The support vehicle will collect data about the temperature and current from the solar panels. This information will help the pilot to determine the strategy. Should you try to drive away quickly from under cloud cover? Or should you try to save energy in that situation? Selecting the best racing strategy should help us to gain on the other teams.”
 
 
Claude Nicollier spacewalk
 
Claude Nicollier repairing Hubble
 
 
To power the GPS navigation system of the Nuna and the equipment to stay in contact with the support vehicle, two strips of solar cells of 32.5 x 9.1 cm are fitted on each side of the cockpit. These solar cells are the most exotic component of the vehicle as they have actually been in space. They were part of the solar panels of the Hubble Space Telescope. In 1993, after performing maintenance on Hubble, ESA astronaut Claude Nicollier took them back to earth. They were analysed to study micrometeorite impacts. These solar cells still have such a high performance that they can now be used to make the Nuna a real solar powered racing car from outer space.

For further information about ESA’s contribution to the Nuna, please contact ESA's Communications Office at ESTEC in Noordwijk, tel. + 31 (0) 71 5653006, fax: + 31 (0) 71 5655728.
 
 


Related news

 •  Hubble gets new ESA-supplied solar arrays (http://www.esa.int/esaCP/Pr_50_1993_p_EN.html)

Related links

 •  Alpha Centauri Team (http://www.alpha-centauri.nl)
 •  World Solar Challenge (http://www.wsc.org.au)
 •  Virtual World Solar Challenge (http://wsc.pv.unsw.edu.au/)
 •  Hubble Scientific & Technical web site (http://sci.esa.int/hubble/index.cfm)
 •  SMART-1 (http://www.esa.int/esaSC/120371_index_0_m.html)
 •  ESA Technology Transfer Programme (http://www.esa.int/SPECIALS/TTP2/index.html)