ESA's Mechanisms section: simulations to pyrotechnics

9 September 2011

International Berthing and Docking Mechanism (IBDM) simulation

“Gravity and so on means that some mechanisms for deployment cannot be tested on the ground to assess how they’ll work in space,” explained Gianluigi Baldesi, working on Multibody and Advanced Simulations within the Mechanisms section.

“So in recent years we have significantly improved our capabilities with respect to software-based simulations.

Flywheel application
Simulating a flywheel exercise machine aboard Columbus

“The ESA Mechanisms section has improved its software and built up a dedicated database of analysis models in order to perform complex dynamic and advanced electromagnetic simulations.

“These can support projects during the development stage – to help optimise a mechanical design – as well as verification, to assess it will indeed work as planned in the environment it was built for.

CNES Pyrotechnics Laboratory
Shock test bench at CNES Pyrotechnics Lab

“Finally, simulations can also be employed for inflight investigations: if something in orbit isn’t operating as planned, we can reproduce the circumstances to understand what went wrong, and suggest ways to fix it.”

Wider interest in mechanism simulations is growing: last year’s First ESA Workshop on Multibody Dynamics for Space Applications had more than 150 participants from across Europe and the US.

Tribology and pyrotechnics partners

Tribology – the study of how moving surfaces interact, focused on friction and lubrication – is certainly the most challenging element of mechanisms for space.

Since 1972, the section has been working alongside the European Space Tribology Laboratory. Results are presented in the first quarter of each year during the Mechanisms R&D Final Presentation days, in association with ESTEC’s Mechanisms Workshop.

Pyrotechnics is another essential technology for specific applications of space mechanisms, offering an unbeatably high energy/mass ratio for deployments and separations. Due to safety constraints, the ESA Mechanism section’s research in this area is partnered with the Agency’s external Pyrotechnics Laboratory at CNES in Toulouse.

This month sees a significant event for the space mechanisms community, with the 14th European Space Mechanisms and Tribology Symposium (EMATS 2011) taking place at Lake Constance in Germany on 28 to 30 September, with around 250 engineers expected to attend.

ESA's Mechanisms section is among the co-organisers of the symposium, which takes place every two years, and Mechanisms staff will be presenting results from their current research.

For a detailed overview of ESA’s Mechanisms section, visit its website (see link on right hand side).

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